Projects that fall under Complete Factory Programme include
Departments to be covered
Module based Garment Factory Programme
List of Programmes
Method study – Movements – Workstation layout – Time study procedure – Instructional techniques – Low performer improvement – Operator skill Matrix.
Inspection route, Templates – Inspection points and role of inspector – Inspector training programme / trainability test – Competency assessment procedures.
Line setting checklist – Resource availability MIS – Style changeover using SMED concept. Line setting checklist – Resource availability MIS – Style changeover using SMED concept.
Trainer: Trainee Ratio – QQT (Quantity Quality in Time) – Training Programme – Operator Skill Identification – Training Exercise Development.
Yamazumi – Take time concept and defining target – Operator allocation – Line layout design – Techniques of line balancing / Bottle neck management.
Defining recruitment procedure – Absenteeism control mechanism – Labour tureover control mechanism – Grievance handling mechanism.
Self-checking concept – ZDO (Zero Defect Operator) – Method improvement for Quality Control – DHU / Percentage Defective.
Motivation – Positive Attitude – Team Work – Leadership – Emotional Intelligence – Time Management – Motivation – Positive Attitude – Team Work – Leadership.
KPI (Key Performance Indicator) – Development of evaluation system for monitoring key KPI’s – PDCA Cycle – Problem Solving Technique.
Job scheduling – Time & Action Calendar – Capacity planning – Cutting, Sewing & Finishing – Line loading Plan – Theory of Constraints – Critical Path Management.
|Middle Management Training||Scope||Key Deliverables & Result|
|Industrial Engineering Training||
|Quality Controllers Training||
|Training of Trainers for Operators & Non operators training||
|Training of trainers for checkers training||
Key KPI's to be tracked